Category Archives: Pipeline inspection

Pipeline that spilled oil on California coast badly corroded

Repost from SFGate

Pipeline that spilled oil on California coast badly corroded

By Michael R. Blood and Brian Melley, Associated Press, Wednesday, June 3, 2015 10:50 pm
FILE - This Friday, May 22, 2015 file photo shows signscmarking the beach closed to fishing and harvesting while cleanup crews in the background shovel and rake contaminated sand into bags at El Capitan State Beach, north of Goleta, Calif. Two weeks after an underground pipeline broke on May 19, 2015, crews continued to clean up oil-covered beaches along California’ Central Coast. Photo: Michael A. Mariant, AP / FR96689 AP
FILE – This Friday, May 22, 2015 file photo shows signs marking the beach closed to fishing and harvesting while cleanup crews in the background shovel and rake contaminated sand into bags at El Capitan State Beach, north of Goleta, California two weeks after an underground pipeline broke on May 19, 2015. Crews continued to clean up oil-covered beaches along California’ Central Coast. Photo: Michael A. Mariant, AP

LOS ANGELES (AP) — A pipeline rupture that spilled an estimated 101,000 gallons of crude oil near Santa Barbara last month occurred along a badly corroded section that had worn away to a fraction of an inch in thickness, federal regulators disclosed Wednesday.

The preliminary findings released by the federal Pipeline and Hazardous Materials Safety Administration point to a possible cause of the May 19 spill that blackened popular beaches and created a 9-mile slick in the Pacific Ocean.

The agency said investigators found corrosion at the break site had degraded the pipe wall thickness to 1/16 of an inch, and that there was a 6-inch opening near the bottom of the pipe. Additionally, the report noted that the area that failed was close to three repairs made because of corrosion found in 2012 inspections.

The findings indicate 82 percent of the metal pipe wall had worn away.

“There is pipe that can survive 80 percent wall loss,” said Richard Kuprewicz, president of Accufacts Inc., which investigates pipeline incidents. “When you’re over 80 percent, there isn’t room for error at that level.”

The morning of the spill, operators in the company’s Houston control center detected mechanical issues and shut down pumps on the line. The pumps were restarted about 20 minutes later and then failed, prompting another shutdown of the line.

Restarting the pumps could have led to a rupture, or a break in the line could have caused the pumps to fail, but Kuprewicz cautioned it’s still too soon to determine what caused the failure.

In either case, a hole that size would have leaked at a high rate — even with the pumps off — and may not have been quickly detected by remote operators.

The agency documents said findings by metallurgists who examined the pipe wall thickness at the break site conflicted with the results of inspections conducted May 5 for operator Plains All American Pipeline. Those inspections pinpointed a 45 percent loss of wall thickness in the area of the pipe break, meaning they concluded the pipe was in far better condition.

Government inspectors “noted general external corrosion of the pipe body during field examination of the failed pipe segment,” the report said.

Investigators found “this thinning of the pipe wall is greater than the 45 percent metal loss which was indicated” by the recent Plains All American inspections.

The agency ordered the company to conduct additional research and possible repairs on the line, which has been shut down indefinitely.

Plains All American said in a regulatory filing that there is no timeline to restart the line, which runs along the coast north of Santa Barbara. A company spokeswoman said there’s no estimate yet of the cost of cleanup, which involves nearly 1,200 people.

The agency also ordered restrictions on a second stretch of pipeline, which the company had shut down May 19, restarted, then shut down again on Saturday.

That second line had similar insulation and welds to the line that spilled oil last month. It cannot be started until the company completes a series of steps, including testing.

The company said in a statement that it is committed to working with federal investigators “to understand the differences between these preliminary findings, to determine why the corrosion developed and to determine the cause of the incident.”

Plains said it won’t know the cause until the investigation, including the metallurgical analysis, is concluded.

The company has come under fire from California’s U.S. senators, who issued a statement last week calling the response to the spill insufficient and demanding the pipeline company explain what it did, and when, after firefighters discovered the leak from the company’s underground 24-inch pipe.

A commercial fisherman sued Plains in federal court Monday, alleging the environmental disaster would cause decades of harm to the shore. He is seeking class-action status and damages for business owners who have lost money because of the spill.

As of Tuesday, 36 sea lions, 9 dolphins and 87 birds in the area have died, officials said. Another 32 sea lions, 6 elephant seals and 58 birds were rescued and were being treated.

Popular state beaches and campgrounds polluted by the spill are closed until at least June 18.

Plains All American and its subsidiaries operate 17,800 miles of crude oil and natural gas pipelines across the country, according to federal regulators

The spill is also being investigated by federal, state and local prosecutors for possible violations of law.

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Did lack of oversight lead to Santa Barbara spill?

Repost from the San Francisco Chronicle
[Benicia Independent Editor: This analysis of a pipeline failure might also shed some light on the lack of adequate State and Federal oversight of crude by rail.  No PHMSA administrator for 7 months?!  Only 3 state inspectors!?  Information not shared with first responders at the County level!?  Gosh … where have we heard this before?  – RS]

EDITORIAL: Did lack of oversight lead to Santa Barbara spill?

San Francisco Chronicle, May 31, 2015

All-too-familiar images of picture-postcard California beaches befouled with crude last month revealed that regulatory oversight is sadly lacking. But whom to blame? The accountable parties are missing in action.

First missing party: The federal Pipeline and Hazardous Material Safety Administration has been without an administrator for more than 210 days, thus exceeding the legal limit for an acting director to serve. The May 19 rupture of the Plains All American Pipeline at Refugio and El Capitan state beaches in Santa Barbara County heightened concerns the federal regulators weren’t protecting the public safety or sensitive lands.

On Thursday, Sens. Dianne Feinstein and Barbara Boxer, both Democrats, sent a letter to the pipeline administration, declaring the Santa Barbara oil spill response “insufficient,” and giving the agency two weeks to answer questions about spill response plans, legal authority to require automatic shutoff valves, and cleanup and response efforts that ignored local knowledge and expertise. On Friday, the Obama administration announced it had a nominee, lawyer Marie Therese Dominguez, for the pipeline administrator’s job.

Second missing party: Oil transport and spill oversight in California is overseen by the Office of the State Fire Marshal, but there are only three full-time inspectors. Inspectors would leave for higher paying industry jobs as soon as the state trained them. In 2012, the fire marshal requested the authority to pay inspectors more — inspectors are paid out of a state account funded with fees paid by the oil companies — but the Legislature said no, and state oil transport oversight was ceded to the federal agency in 2013.

Third missing party: Santa Barbara County had an agreement with the pipeline owner that was overridden by federal law. Pipeline operators must file oil spill response plans with the federal agency, but due to terrorism concerns, they aren’t available to the public (including first responders who would have needed local knowledge).

Clear lines of oversight, more inspectors, and a requirement to update spill response plans would help build trust with communities over transport of this necessary energy resource.

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CNN: California oil spill 5x bigger than thought

Repost from CNN
[Editor:  One of the best reports I’ve seen.  The video has spokespeople for environmental concerns and footage of protests.  Unfortunately, CNN does not permit embedding – you will need to go to CNN and watch the commercial first.  Grrr.  – RS]

Santa Barbara oil spill: Authorities, environmentalists step up response

By Michael Martinez, Sara Sidner, and Faith Karimi, CNN, May 23, 2015

California oil spill causes coastal crisis 02:15

Santa Barbara, California (CNN)   –  Authorities have intensified their response to this week’s Santa Barbara oil spill by announcing remedies and additional investigations.

The federal government on Friday ordered the firm, Plains All American Pipeline, to suspend operations and make safety improvements on the ruptured pipe, according to a corrective action order announced Friday by the U.S. Department of Transportation.

The California attorney general’s office is working with local prosecutors as well as state and federal agencies in investigating Tuesday’s spill that prompted a state-issued emergency in Santa Barbara County and the closing of two state beaches until June 4.

“California’s coastline is one of the state’s most precious natural treasures. This oil spill has scarred the scenic Santa Barbara coast, natural habitats and wildlife. My office is working closely with our state and federal partners on an investigation of this conduct to ensure we hold responsible parties accountable,” Attorney General Kamala D. Harris said.

The cause of the oil spill remains under investigation.

Oil company’s response

The oil firm, Plains All American Pipeline, has been actively participating in the cleanup and daily press conferences with federal and state officials.

“Our goal is zero (spills),” senior director Patrick Hodgins of Plains All American told reporters Friday. “Are we happy with this unfortunate event? Absolutely not.

“We’re going to be here until it is taken care of,” Hodgins added.

In a general statement Friday, the firm said it had “significantly increased” the size and spending of its safety program since 2008. The firm added that “releases from Plains pipelines have significantly decreased while throughput volume has increased since 2008.”

The firm had taken measures that “exceeded the federal regulatory requirement” for the Santa Barbara pipeline that eventually ruptured this week, and had inspected it two times in the past three years.

In fact, the pipeline was examined May 5, and investigators will be reviewing those results, officials said.

The coastal town of Goleta on Friday declared its own state of emergency, citing the spill as an “extreme peril to the safety of persons and property.”

Progress so far

As the cleanup entered its fourth day on Friday, vessels were “actually doing pretty well” recovering oil from the ocean, but “the harder part” will be cleaning the land — the shoreline, the beaches, the cliffs and the hillside near U.S. Highway 101 where the pipe ruptured, said U.S. Coast Guard Capt. Jennifer Williams.

“It could take months,” she said.

Officials provided a tally Friday of the cleanup and environmental damage:

• 10,000 gallons of oily water removed from the ocean;

• 91 cubic yards of oily solids and 800 cubic yards of oily soil removed from beaches;

• 9.5 square miles of ocean and 8.7 miles of coastline affected, from Arroyo Hondo beach to Refugio State Beach, near Goleta.

• Three brown pelicans were killed. Six more brown pelicans, two California sea lions and an elephant seal are being rehabilitated after oil coated them. A common dolphin was found dead without oil on its exterior, but it will be examined for signs of ingested oil.

Also called the Refugio oil spill, the incident began Tuesday when a 24-inch diameter pipeline ruptured near Goleta, California. It transports crude oil for 10.6 miles from Exxon Mobil’s breakout storage tanks in Las Flores Canyon to Plains’ pump station in Gaviota, said the federal Transportation Department’s Pipeline and Hazardous Materials Safety Administration.

Environmentalists denounce oil firm

On Friday, environmentalists declared the spill “a wake-up call” on continued oil development. They urged state and federal politicians to refuse additional oil projects, especially in Santa Barbara County, and called upon the nation to usher in a “post-oil era” by embracing renewable energy.

“When we have a huge solar spill around here, we just call it a nice day,” said Dave Davis, CEO and president of the Community Environmental Council.

The oil spill has hurt the area’s $1.2 billion tourism economy, which employs more than 12,000 people, but tour operators such as Michael Cohen of Santa Barbara Adventure Company told potential visitors that only two state beaches are closed and other attractions remained open, including Channel Islands National Park.

The activists noted that a 1969 spill in Santa Barbara was so catastrophic it ignited the environmental movement and a host of federal and state laws to protect the natural world.

Putrid odor

The onshore pipeline behind this week’s Santa Barbara oil spill leaked more than 100,000 gallons of crude on coastal lands and into the ocean, the oil company said.

At its worst, the smell burns your nostrils and gives you a little nagging headache.

Stones at Refugio State Beach lay splattered with a jet black tar, like goo, which can only be crude oil.

An industrial-size trash bin of oily vegetation sits next to the beach. Bikinis and surfboards on once pristine sandy shores have been replaced with people in hazmat suits, digging in the dirt and picking up oil-laden sticks and plants.

Among the worst violators

The underground oil pipeline was carrying 1,300 barrels an hour, below its maximum capacity of 2,000 barrels an hour, said Rick McMichael of Plains All American Pipeline.

Plains All American is among the worst violators listed by the U.S. Pipeline and Hazardous Materials Administration.

It surpassed all but four of more than 1,700 operators in safety and maintenance infractions, the federal agency said.

Hodgins suggested the comparison wasn’t fair because “we’re also much larger than those companies that we were compared to.”

“Most of the companies that we’re compared to have half the amount of pipelines” that Plains All American has, Hodgins said Friday. “So therefore, with double the number of miles of pipelines, unfortunately incidents have occurred, (and) the larger and the more of those can be realized.”

The company has had 175 federal safety and maintenance violations since 2006, responsible for more than 16,000 barrels of spills that have caused more than $23 million worth of property damage.

Plains has been committing money to safety improvements for the past seven years, said Pat Hutchins, the company’s senior director of safety.

Plains All American Pipeline violated federal environmental violations 10 times between 2004 and 2007, when about 273,420 gallons of crude oil were discharged into waters or shorelines in Texas, Louisiana, Oklahoma and Kansas, the Environmental Protection Agency said.

Most of the spills were caused by pipe corrosion, the EPA said.

The oil company agreed to pay a $3.25 million civil penalty and spend $41 million to upgrade 10,420 miles (16,770 kilometers) of crude oil pipeline operated in the United States, the EPA said in 2010.

Lobsters killed, pelicans soaked in oil

Meanwhile, crews continued to clean beaches and coastal waters, and officials reported the leak killed an undisclosed number of lobsters, kelp bass and marine invertebrates. Six oil-soaked pelicans and one young sea lion were being rehabilitated.

As of Thursday night, vessels had skimmed 9,500 gallons of oily water from the ocean, McMichael said.

The cleanup could last months, officials said. For now, currents, tides and winds make the oil plume “a moving target” as it drifts offshore, said U.S. Coast Guard Capt. Jennifer Williams.

The size of the spill, which began contaminating California’s beaches Tuesday, is equivalent to the volume of water the average American residence uses in a year.

How it all started

Houston-based Plains All American Pipeline estimated up to 105,000 gallons may have spilled from a broken pipe, based on the typical flow rate of oil and the elevation of the pipeline.

Since the pipeline is underground, it will take a few days to determine how much crude oil was spilled, said McMichael, who estimated 21,000 gallons of crude had gone into the Pacific Ocean, with the rest spilled on land.

Not the first time

A spill in January 1969 became what was, at the time, the nation’s worst offshore oil disaster. Though this week’s spill is smaller, it still prompted California’s governor to declare a state of emergency in Santa Barbara County.

The 1969 disaster was so catastrophic that it gave birth to an environmental movement, a host of regulations against the oil and gas industry, and a new commission to protect California’s coast, experts said.

Santa Barbara Harbor after what was then the worst oil spill in U.S. history, in February 1969.
Santa Barbara Harbor after what was then the worst oil spill in U.S. history, in February 1969.

In all, about 3 million gallons of oil spewed from a Union Oil drilling rig 5 miles off the coast of nearby Summerland, California. The pipe blowout cracked the seafloor, and the oil plume killed thousands of seabirds and “innumerable fish,” according to a 2002 paper by geographers at the University of California, Santa Barbara.

Opinion: Pipeline rupture a warning of spills to come?

Backlash and consequences

Subsequent U.S. oil spills were much larger, including the Exxon Valdez accident, which dumped 11 million gallons off Alaska’s shores in 1989, and the Deepwater Horizon spill, which put 210 million gallons into the Gulf of Mexico in 2010.

But the 1969 Santa Barbara spill energized a movement that led to new federal and state environmental laws and helped establish the first Earth Day the next year.

The threat

The environment remains a major concern around Refugio State Beach, which was desolate Thursday, as were its campgrounds, which are normally packed for Memorial Day weekend. The only sounds were the waves and the helicopter above, a buzzing reminder of the oily mess below.

How does Santa Barbara match up with other U.S. oil spills?

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