Category Archives: Tank car design

Why more pipelines won’t solve the problem of oil-train explosions

Repost from Grist

Why more pipelines won’t solve the problem of oil-train explosions

By Ben Adler on 6 Apr 2015
Shutterstock | Shutterstock
In the last few years, the grassroots environmental movement has energetically opposed constructing big new oil pipelines in North America. Their opposition is understandable, since, on a global level, fossil fuel infrastructure encourages fossil fuel consumption, contributing to climate change, and, on a local level, oil pipelines leak and explode. But conservatives have been delighted to argue that greens are endangering the public and being short-sighted. Oil that comes out of the ground has to get to market somehow, and currently a huge amount of it is being shipped on freight trains. The result? An epidemic of oil train derailments, causing spills and even deadly explosions.

Is it fair to blame activists for this? Should climate hawks throw in the towel and accept Keystone XL as the lesser evil?

No and no — and I’ll explain two key reasons why.

First: Much of the oil criss-crossing the U.S. on trains is coming from North Dakota and traveling out along east/west routes where there aren’t even any proposals for big new pipelines. You can’t blame activists for that. Keystone would connect the Alberta tar sands to refineries on the Gulf Coast, but wouldn’t do anything to help move North Dakota’s fracked bounty. Right now rail is the main option for that. “Keystone XL would enable tar-sands expansion projects, but is unlikely to reduce crude-by-rail,” says Anthony Swift, an attorney at the Natural Resources Defense Council. But don’t just take his word for it. Oil-loving, Keystone-supporting North Dakota Sen. Heidi Heitkamp (D) makes the same point: “I am not someone who has ever said that the Keystone pipeline will take crude off the rails. It won’t,” Heitkamp said in November. “Our markets are east and west and it would be extraordinarily difficult to build pipelines east and west.”

Second: Climate activists are supporting something that actually would go a long way toward solving the problem of dangerous oil trains: strict regulation of those trains.

In the long term, of course, climate hawks want to keep the oil in the soil, and they are pushing for structural changes — like an end to federal leases for oil drilling offshore and on federal land — that would reduce the amount of oil we produce in the U.S. But in the short term, they’re not just being unrealistic and saying “no” to all oil transport — they’re pushing to make that transport safer.

The Department of Transportation has the authority to impose rules on oil trains’ design and speed, which would reduce the risk of them leaking and exploding when they derail or crash. DOT made an initial proposal in July of last year and is expected to finalize it in May. Green groups have been disappointed by the proposal, though — both the weakness of the rules and the slowness of the timetable. If all goes according to plan, the rules would be implemented later this year, but their requirements would still take years to phase in.

Fortunately there’s now a stronger proposal that climate hawks can get behind: a new Senate bill that would impose stiffer requirements than those being proposed by the Obama administration. Sen. Maria Cantwell (D-Wash.) introduced the Crude-By-Rail Safety Act late last month, along with three Democratic cosponsors: Tammy Baldwin (Wis.), Patty Murray (Wash.), and Dianne Feinstein (Calif.). It got immediate backing from big green groups.

Here are four critical things that need to be done to make oil trains safer, three of which are included in Cantwell’s bill:

  1. Stop the transport of oil in an old model of rail car, called the DOT-111, that was designed back in the ‘60s. DOT-111s “have a number of manufacturing defects that make them much more likely to rupture in a derailment,” says Swift. So environmentalists want to get 111s off the rails immediately. That’s exactly what Cantwell’s Senate bill would do. DOT, in contrast, proposes to delay that transition. “DOT only slowly phases out 111s by 2017 and the rest of fleet by 2020, and we think the industry is pushing to move the phaseout to 2025,” says Devorah Ancel, an attorney at the Sierra Club. “It’s very concerning.”
  2. Require steel jackets around vulnerable rail cars that carry oil. DOT would require freight companies to transition to a newer, sturdier model of car called the CPC-1232, but even those cars aren’t sturdy enough — they have already been involved some fiery accidents, including one in West Virginia in February and one in Illinois in March. Cantwell’s bill would go further, requiring CPC-1232s to be jacketed, and then calling for “new tank car design standards that include 9/16th inch shells, thermal protection, pressure relief valves and electronically-controlled pneumatic brakes.”
  3. Clamp down on the amount of flammable gases permitted in the oil on train cars. Oil fracked in North Dakota’s Bakken shale carries more volatile gases with it than your average crude, making explosions more common. DOT’s proposed rules do nothing to curb that. Cantwell et al would limit the volatility of the oil being transported and increase fines for violations.
  4. Reduce train speeds. Currently, the speed limit for crude-by-rail is 50 mph, and that’s voluntary. DOT would make a speed limit mandatory, but would only lower it to 40 mph, and even that may only apply in “high threat urban areas” with more than 100,000 people. “The question of speed limits is crucial,” says Swift. “You need to dramatically reduce the speed at which these trains are moving.” Swift notes that CPC-1232s may puncture when going above 18 mph, but environmental groups stop short of explicitly calling for that speed limit. NRDC says, “Crude oil unit trains must adhere to speed limits that significantly reduce the possibility of an explosion in the event of a derailment.” That would presumably fall somewhere between 18 mph and 40 mph. Stricter speed limits is the one major needed reform that the Senate bill doesn’t address.

Cantwell’s bill also doesn’t compensate communities when accidents happen (the DOT proposal doesn’t either). But the bill’s sponsors intend to introduce future legislation to establish an oil spill liability trust fund paid for by fees from the companies moving crude oil. “Taxpayers should not be on the hook to bail out communities after a disaster caused by private companies,” said Cantwell.

It’s hard to imagine this bill passing both houses of an intensely pro-business, pro–fossil fuel Republican Congress. But Senate Democrats hope that by raising the issue they can build public awareness and support for stronger rules.

The bill could put pressure on the Obama administration to adopt the strongest possible version of its proposal. During the public comment period on DOT’s draft rules, the oil and rail industries argued for the weakest rules under consideration. Now the plans are being reviewed by the White House Office of Management and Budget, which tends to scale rules back in order to reduce their cost to business. Representatives from the oil and rail industries have been meeting with OMB to lobby for weaker rules.

Late last month, Chuck Schumer (N.Y.), who will take over as Senate Democratic leader after Harry Reid (Nev.) retires next year, announced that he and six colleagues — including Baldwin and Democratic Whip Dick Durbin (Ill.) — had sent a letter to OMB Director Shaun Donovan asking him to ensure “the rule is strong and comprehensive and that it is finalized as quickly as possible.” If nothing else, Schumer’s push and Cantwell’s bill will set up a countervailing force to the industry voices that the Obama administration is listening to.

The administration should protect public safety without being pushed by fellow Democrats — in this case, it has the power to do so without congressional approval. There is definitely a clear alternative to the false choice between pipelines and dangerous oil trains.

Oil industry perspective: Oil trains’ No. 1 safety threat is derailments

Repost from The Grand Forks Herald
[Editor:  Author Mark Green is employed by the American Petroleum Institute, which represents America’s oil and natural gas industry.  Read on for an interesting – and highly biased – insider perspective on crude by rail.  A letter defending the railroad industry, written by an AAR spokesperson appeared in the Herald on April 9.  – RS]

Oil trains’ No. 1 safety threat: Derailments

By Mark Green, Apr 5, 2015 at 4:45 a.m.

WASHINGTON — Amid the continuing public discussion over improving the safety of crude oil delivered by rail, it’s important that everyone — the energy industry, railroads, regulators, policymakers — stay focused on the facts and the science.

This is key to making meaningful improvements to freight rail transportation — which already delivers 99.998 percent of materials such as crude oil without incident. We say meaningful improvements because, as with everything we do, the oil and natural gas industry’s safety goal is zero incidents.

First, the science. A new Energy Department report found no data showing correlation between crude oil properties and the likelihood or severity of a fire caused by a train derailment. Also from the report:

“No single parameter defines the degree of flammability of a fuel; rather, multiple parameters are relevant. While a fuel with a lower flashpoint, wider range of flammability limits, lower auto-ignition temperature, lower minimum ignition energy and higher maximum burning velocity is generally considered more flammable, the energy generated from an accident has the potential to greatly exceed the flammability impact of these and any other crude oil property based criteria.”

That last point highlights the importance of preventing derailments in the first place — because, according to the report, the kinetic energy created by a derailment can play a bigger role in the size of a fire than the commodity the train is hauling.

The department’s findings on crude oil properties also are consistent with a Federal Railroad Administration report from last fall, which compared crude oil with denatured alcohol, another hazardous liquid transported by rail. The report cautioned against zeroing in on a single measurement in the quest for safety improvement:

“The data suggests that denatured alcohol may pose a greater risk of explosion than crude oil,” it declared.

“As such, using vapor pressure as a metric to identify potential hazards may not prove effective when considering real-world accident conditions involving tank cars loaded with flammable liquids.”

The facts on volatility are important because some believe that a single safety measure — a tank car design — will address rail transport safety. As then-PHMSA Administrator Cynthia Quarterman said last year, “Getting a new tank car is not a silver bullet; first we need to prevent derailments.”

The oil and natural gas industry has been leading the way for a comprehensive, holistic approach that includes three main thrusts: prevention, mitigation and response. On prevention, in addition to Quarterman, others agree — including the Brotherhood of Maintenance of Way Employees and the Railway Supply Institute, whose members build and own the majority of U.S. tank cars.

“The focus on accident prevention must forever remain the priority,” wrote Thomas Simpson, president of the Railway Supply Institute, in a Wall Street Journal letter to the editor:

“Forensic data from rail accidents shows that the forces involved are such that in many events, even the most aggressive of proposed new tank-car designs wouldn’t have totally eliminated the risk of a commodity release. Reductions in derailment frequency and severity are required to ensure that the billions of dollars to be spent on upgraded tank cars aren’t wasted. Shippers and rail-equipment suppliers don’t control the infrastructure or operating procedures used in transportation.

“An exclusive focus on tank-car design would represent a missed opportunity for real, fundamental safety improvements.

API President and CEO Jack Gerard underscored the need for a broad rail safety approach during a conference call with reporters that discussed a new first responders education course, developed jointly by the oil and natural gas and railroad industries:

“This is not a goal that can be reached through any single action or step,” he said. “Eliminating the last elements of risk requires a holistic and science-based approach to better prevent, mitigate and respond to derailments of trains carrying crude oil.”

First-responder training, which will be taught for the first time this weekend at a firefighters’ conference in Nebraska by instructors from BNSF and at the annual conference for short line railroads in Florida, is an example of industry advancing safety and preparedness, Gerard said. Industry has been and will remain engaged:

“I think our industry is very much engaged in this process,” he said.

“We’re leaders in improving in safety. We’re committed to safety, with zero incidents (as the goal).”

Santa Maria Refinery’s controversial oil train project is topic of public forum Thurs. 4/2/15

Repost from KCBX FM Central Coast Public Radio

Santa Maria Refinery’s controversial oil train project is topic of public forum

By KCBX Newsroom, Tue March 31, 2015 5:16 pm
A train transporting oil through San Jose, one of the many municipalities that has expressed concern over the Phillips 66 rail project.
A train transporting oil through San Jose, one of the many municipalities that has expressed concern over the Phillips 66 rail project. Credit Flickr member Drew Jacksich

A controversial plan to ship oil by train to the Phillips 66 Santa Maria Refinery will be the topic of a public discussion Thursday night in Grover Beach.

Key players from both sides of the issue are scheduled to attend. Representatives from Phillips 66, as well as the Oil Refinery Watch Group [Mesa Refinery Watch Group] are expected to present their arguments for and against the rail project.

The forum is being organized by Karen Bright with the South County Democratic Club of San Luis Obispo County. Bright says this issue is important to many people in the area.

“We had put it out to our members—various things and items, subject matter that they’d like to have presentations on throughout the year—and this was the one that rose to the top,” said Bright. “I think because it’s so current and there are so many differences of opinion, so we just wanted to get the facts from both sides.”

A growing number of cities, counties, and other governmental bodies located along the Union Pacific rail line have expressed concern over the project. They’ve sent official letters to the San Luis Obispo County Planning Commission.

Phillips 66 says a quarter million barrels of crude oil would arrive at the facility each week, should the rail connector be approved.

The company says that crude would be transported on modern rail cars that exceed current regulatory safety standards.

MEETING DETAILS:

  • Wednesday, April 1, 2015
  • The Grover Beach Trouville Community Center, 1230 Trouville Avenue, Grover Beach, CA
  • Meeting starts at 7:00 p.m.
  • Contact: South County Democratic Club of San Luis Obispo County

Fixing railroad tank cars gains traction after recent derailments

Repost from McClatchyDC News

Fixing railroad tank cars gains traction after recent derailments

By Curtis Tate, McClatchy Washington Bureau, March 30, 2015
US NEWS RAILSAFETY-CA 1 SA
Recently filled, a tanker truck drives past railway cars containing crude oil on railroad tracks in McClellan Park in North Highlands on Wednesday, March 19, 2014. North Highlands is a suburb just outside the city limits of Sacramento, Calif. RANDALL BENTON — MCT

— While some government and industry officials have repeatedly said there’s no silver bullet to improve the safety of oil trains, a persistent problem runs through every new derailment: the tank cars.

Oil industry groups maintain that railroads should do a better job of maintaining track to prevent derailments, while the rail industry has called for more robust tank cars that are better equipped to survive accidents.

Although there’s almost universal consensus that improvements are required in both areas, there’s one key difference.

Railroads have already spent heavily in recent years to improve their track for all kinds of freight and have pledged to spend more. Meanwhile, the companies that own and lease tank cars for transporting oil and other flammable liquids have been waiting for regulators to approve a more robust design to account for the exponential increase in energy traffic on the rails before they invest an additional cent.

The railroad industry petitioned the U.S. Department of Transportation in March 2011 for a more robust tank-car design. Rather than wait for an answer, the industry adopted its own upgrades later that year. But several recent derailments involving different types of crude have suggested that those cars don’t perform significantly better than those they replaced.

The DOT-111A tank car

About 92,000 DOT-111s are in use; 78,000 lack extra safety features. Most tank cars are leased by oil companies or other firms moving products by rail.

TheDOT-111TankCar (FRA)And unlike the controversy that surrounds other proposed solutions or doubts about their effectiveness, tank car upgrades have the support of lawmakers, regulators, mayors and governors, community and industry groups, and the National Transportation Safety Board.

“We certainly have been distracted from doing what is the most obvious safety improvement: the cars,” said Peter Goelz, former managing director of the NTSB.

The White House Office of Management and Budget is reviewing a package of proposals that include an improved tank-car design. But the new rules aren’t scheduled to be published until May, frustrating many who’ve pushed for better tank cars for years.

In January, the NTSB included tank cars on its “Most Wanted List” of safety improvements.

For more than two decades, the NTSB has called for improving the most common type of tank car, the DOT-111. But those calls were largely ignored until railroads started carrying dramatically larger volumes of domestically produced crude oil and ethanol.

The minimally reinforced cars proved vulnerable to punctures in derailments, spilling their contents, which quickly caught fire. Such fires could compromise other cars by heating their contents to the point where they burst through the tank walls with explosive force.

“Once you get a leak and fire, that can spread to other cars,” said Greg Saxton, chief engineer for the Greenbrier Companies, which is already building a tank car to tougher standards. “That’s the No. 1 thing we want to do. We don’t want to have a leak.”

After a July 2013 oil train derailment in Lac-Mégantic, Quebec, killed 47 people, Canada’s Transportation Safety Board found that none of the cars in that incident was equipped with thermal protection. The cars that sustained only minor impact damage ultimately ripped open after fire exposure, violently releasing their pressurized contents as large fireballs.

The rail industry made a few modifications to DOT-111 cars manufactured since 2011, including shields that protected the bottom half of each end of the car and more reinforcement for valves and outlets. But an outer steel jacket to provide extra puncture resistance and insulation to protect the car’s contents from fire exposure were optional.

In recent derailments in West Virginia, Illinois and Ontario, the newer cars, called CPC-1232s, lacked those extra safeguards.

“Do we need a new standard for tank cars? Absolutely,” said Ed Hamberger, president and CEO of the Association of American Railroads, the industry’s principal advocacy group.

Those existing cars could be retrofitted with jackets and thermal insulation until new ones are built. But even those improvements are waiting on the White House for final approval.

Sen. Maria Cantwell, D-Wash., along with three Democratic co-sponsors – Patty Murray of Washington state, Dianne Feinstein of California and Tammy Baldwin of Wisconsin – introduced a bill last week that would require an immediate ban on crude oil shipments in DOT-111 and non-jacketed CPC-1232 tank cars. It also would force new cars to meet a standard that exceeds any current requirement.

“No one wants to pull the trigger and say they should be removed,” she said in an interview. “We can’t wait to see a more aggressive plan.”

The redesigned tank car may look like the one the Canadian government proposed this month. It includes full-height shields on both ends, thermal insulation and an outer jacket.

Last year, railroads voluntarily agreed to limit oil train speeds to 40 mph in a select number of densely populated areas and 50 mph everywhere else. But six of the most recent derailments cast doubt on the effectiveness of reducing speeds as a mitigation measure.

All the trains in the four most recent U.S. derailments that resulted in fires or spills were going under 40 mph. Three were traveling at less than 25 mph and one at just 9 mph. In the two most recent Canadian wrecks, the trains were traveling at 38 and 43 mph.

The Federal Railroad Administration wants railroads to install electronic braking systems on trains that carry crude oil. But the industry opposes new braking requirements, and they wouldn’t address the vulnerabilities of tank cars to punctures and fire exposure.

Even those who support an “all of the above” approach to dealing with the problem say tank car improvements are a crucial step.

“It’s unfortunate to have the NTSB investigating the same accident over and over again,” said Jim Hall, a former NTSB chairman. “We’re overdue in addressing this issue with the DOT-111.”