Tag Archives: Tank car design

Wall Street Journal: Federal Worst Case Urban Disaster Planning for Oil Trains

Repost from The Wall Street Journal

Disaster Plans for Oil Trains

Federal officials devise scenario involving a train explosion to prepare officials for the worst

By Russell Gold,  April 13, 2015 7:54 p.m. ET
Oil trains traverse Jersey City, N.J., where officials are concerned about the potential for a spill. Photo: Joe Jackson/The Wall Street Journal

Imagine a mile-long train transporting crude oil derailing on an elevated track in Jersey City, N.J., across the street from senior citizen housing and 2 miles from the mouth of the Holland Tunnel to Manhattan.

The oil ignites, creating an intense explosion and a 300-foot fireball. The blast kills 87 people right away, and sends 500 more to the hospital with serious injuries. More than a dozen buildings are destroyed. A plume of thick black smoke spreads north to New York’s Westchester County.

This fictional—but, experts say, plausible—scenario was developed by the Federal Emergency Management Agency in one of the first efforts by the U.S. government to map out what an oil-train accident might look like in an urban area. Agency officials unveiled it as part of an exercise last month to help local firefighters and emergency workers prepare for the kind of crude-by-rail accident that until now has occurred mostly in rural locations.

“Our job is to design scenarios that push us to the limit, and very often push us to the point of failure so that we can identify where we need to improve,” said FEMA spokesman Rafael Lemaitre. He said a second planning exercise is scheduled in June in a suburban area of Wisconsin.

WSJ-Widespread_Damage

Jersey City’s mayor, Steven Fulop, said the drill showed participants that they need to improve regional communication to cope with an oil-train accident.

“It would be a catastrophic situation for any urban area and Jersey City is one of the most densely populated areas in the entire country,” he said.

Railroad records show that about 20 oil trains a week pass through the county that contains Jersey City, and Mr. Fulop said the trains use the elevated track studied in the FEMA exercise. Even more trains hauling crude pass through other cities, including Chicago, Philadelphia and Minneapolis.

Rail shipments of oil have expanded to almost 374 million barrels last year from 20 million barrels in 2010, according to the U.S. Energy Information Administration. Although low crude prices and safety issues have recently led to small declines in such traffic, trains carrying volatile oil from North Dakota and the Rocky Mountains continue to rumble toward refiners on the East, West and Gulf Coasts.

Edgardo Correa, of Jersey City, N.J., beneath railroad tracks that pass by his home. Photo: Joe Jackson/The Wall Street Journal

Several oil-train derailments have produced huge fireballs, including two in March in rural Illinois and Ontario. In 2013, a train carrying North Dakota crude derailed late at night in Lac-Megantic, Quebec, killing 47 people.

Regulators worry more about a serious accident in a densely populated area. “The derailment scenario FEMA developed is a very real possibility and a very real concern,” said Susan Lagana, a spokeswoman for the U.S. Department of Transportation. She said her agency was considering emergency orders to address such risks.

Firefighters at the FEMA workshop in Jersey City discussed the difficulty of battling a crude-oil fire, which can be explosive and hard to extinguish. One problem: limited supplies of the special foam required to smother the flames.

Jordan Zaretsky, a fire battalion chief in nearby Teaneck, N.J., who attended the presentation, said the scale of such an accident was sobering. “This isn’t a structural fire that we can knock down in an hour or two,” he said. “This is something we’d be dealing with for days.”

Ideas discussed at the workshop included devising a system to allow local officials to know when an oil train was passing through, developing public-service messages to tell residents what to do in case of a derailment and providing more firefighters with specialized training.

There have been many calls for changes to how crude oil is handled on the railroads, including new speed limits for trains and requirements to treat the crude oil to make it less volatile.

Earlier this month, the chairman of the National Transportation Safety Board urged the rail industry and federal regulators to move more swiftly to replace existing tank cars with ones that would better resist rupturing and fire.

A spokesman for the American Petroleum Institute, a trade group for oil producers, said the companies are committed to “greater efforts to prevent derailments through track maintenance and repair, upgrades to the tank car fleet, and giving first responders the knowledge and tools they need.”

The Association of American Railroads recognizes that “more has to be done to further advance the safe movement of this product,” a spokesman said.

FEMA chose for the location of the derailment scenario a stretch of track adjacent to the New Jersey Turnpike and about a mile from downtown Jersey City. One side of the track is industrial and includes an electric substation. The other side is residential.

Edgardo Correa, a 59-year-old retired sanitation worker, lives in a house close to the tracks in Jersey City. He said he was aware that trains full of crude pass by his home. “It’s an alarming thing,” he said.

—Joe Jackson contributed to this article.

Why more pipelines won’t solve the problem of oil-train explosions

Repost from Grist

Why more pipelines won’t solve the problem of oil-train explosions

By Ben Adler on 6 Apr 2015
Shutterstock | Shutterstock
In the last few years, the grassroots environmental movement has energetically opposed constructing big new oil pipelines in North America. Their opposition is understandable, since, on a global level, fossil fuel infrastructure encourages fossil fuel consumption, contributing to climate change, and, on a local level, oil pipelines leak and explode. But conservatives have been delighted to argue that greens are endangering the public and being short-sighted. Oil that comes out of the ground has to get to market somehow, and currently a huge amount of it is being shipped on freight trains. The result? An epidemic of oil train derailments, causing spills and even deadly explosions.

Is it fair to blame activists for this? Should climate hawks throw in the towel and accept Keystone XL as the lesser evil?

No and no — and I’ll explain two key reasons why.

First: Much of the oil criss-crossing the U.S. on trains is coming from North Dakota and traveling out along east/west routes where there aren’t even any proposals for big new pipelines. You can’t blame activists for that. Keystone would connect the Alberta tar sands to refineries on the Gulf Coast, but wouldn’t do anything to help move North Dakota’s fracked bounty. Right now rail is the main option for that. “Keystone XL would enable tar-sands expansion projects, but is unlikely to reduce crude-by-rail,” says Anthony Swift, an attorney at the Natural Resources Defense Council. But don’t just take his word for it. Oil-loving, Keystone-supporting North Dakota Sen. Heidi Heitkamp (D) makes the same point: “I am not someone who has ever said that the Keystone pipeline will take crude off the rails. It won’t,” Heitkamp said in November. “Our markets are east and west and it would be extraordinarily difficult to build pipelines east and west.”

Second: Climate activists are supporting something that actually would go a long way toward solving the problem of dangerous oil trains: strict regulation of those trains.

In the long term, of course, climate hawks want to keep the oil in the soil, and they are pushing for structural changes — like an end to federal leases for oil drilling offshore and on federal land — that would reduce the amount of oil we produce in the U.S. But in the short term, they’re not just being unrealistic and saying “no” to all oil transport — they’re pushing to make that transport safer.

The Department of Transportation has the authority to impose rules on oil trains’ design and speed, which would reduce the risk of them leaking and exploding when they derail or crash. DOT made an initial proposal in July of last year and is expected to finalize it in May. Green groups have been disappointed by the proposal, though — both the weakness of the rules and the slowness of the timetable. If all goes according to plan, the rules would be implemented later this year, but their requirements would still take years to phase in.

Fortunately there’s now a stronger proposal that climate hawks can get behind: a new Senate bill that would impose stiffer requirements than those being proposed by the Obama administration. Sen. Maria Cantwell (D-Wash.) introduced the Crude-By-Rail Safety Act late last month, along with three Democratic cosponsors: Tammy Baldwin (Wis.), Patty Murray (Wash.), and Dianne Feinstein (Calif.). It got immediate backing from big green groups.

Here are four critical things that need to be done to make oil trains safer, three of which are included in Cantwell’s bill:

  1. Stop the transport of oil in an old model of rail car, called the DOT-111, that was designed back in the ‘60s. DOT-111s “have a number of manufacturing defects that make them much more likely to rupture in a derailment,” says Swift. So environmentalists want to get 111s off the rails immediately. That’s exactly what Cantwell’s Senate bill would do. DOT, in contrast, proposes to delay that transition. “DOT only slowly phases out 111s by 2017 and the rest of fleet by 2020, and we think the industry is pushing to move the phaseout to 2025,” says Devorah Ancel, an attorney at the Sierra Club. “It’s very concerning.”
  2. Require steel jackets around vulnerable rail cars that carry oil. DOT would require freight companies to transition to a newer, sturdier model of car called the CPC-1232, but even those cars aren’t sturdy enough — they have already been involved some fiery accidents, including one in West Virginia in February and one in Illinois in March. Cantwell’s bill would go further, requiring CPC-1232s to be jacketed, and then calling for “new tank car design standards that include 9/16th inch shells, thermal protection, pressure relief valves and electronically-controlled pneumatic brakes.”
  3. Clamp down on the amount of flammable gases permitted in the oil on train cars. Oil fracked in North Dakota’s Bakken shale carries more volatile gases with it than your average crude, making explosions more common. DOT’s proposed rules do nothing to curb that. Cantwell et al would limit the volatility of the oil being transported and increase fines for violations.
  4. Reduce train speeds. Currently, the speed limit for crude-by-rail is 50 mph, and that’s voluntary. DOT would make a speed limit mandatory, but would only lower it to 40 mph, and even that may only apply in “high threat urban areas” with more than 100,000 people. “The question of speed limits is crucial,” says Swift. “You need to dramatically reduce the speed at which these trains are moving.” Swift notes that CPC-1232s may puncture when going above 18 mph, but environmental groups stop short of explicitly calling for that speed limit. NRDC says, “Crude oil unit trains must adhere to speed limits that significantly reduce the possibility of an explosion in the event of a derailment.” That would presumably fall somewhere between 18 mph and 40 mph. Stricter speed limits is the one major needed reform that the Senate bill doesn’t address.

Cantwell’s bill also doesn’t compensate communities when accidents happen (the DOT proposal doesn’t either). But the bill’s sponsors intend to introduce future legislation to establish an oil spill liability trust fund paid for by fees from the companies moving crude oil. “Taxpayers should not be on the hook to bail out communities after a disaster caused by private companies,” said Cantwell.

It’s hard to imagine this bill passing both houses of an intensely pro-business, pro–fossil fuel Republican Congress. But Senate Democrats hope that by raising the issue they can build public awareness and support for stronger rules.

The bill could put pressure on the Obama administration to adopt the strongest possible version of its proposal. During the public comment period on DOT’s draft rules, the oil and rail industries argued for the weakest rules under consideration. Now the plans are being reviewed by the White House Office of Management and Budget, which tends to scale rules back in order to reduce their cost to business. Representatives from the oil and rail industries have been meeting with OMB to lobby for weaker rules.

Late last month, Chuck Schumer (N.Y.), who will take over as Senate Democratic leader after Harry Reid (Nev.) retires next year, announced that he and six colleagues — including Baldwin and Democratic Whip Dick Durbin (Ill.) — had sent a letter to OMB Director Shaun Donovan asking him to ensure “the rule is strong and comprehensive and that it is finalized as quickly as possible.” If nothing else, Schumer’s push and Cantwell’s bill will set up a countervailing force to the industry voices that the Obama administration is listening to.

The administration should protect public safety without being pushed by fellow Democrats — in this case, it has the power to do so without congressional approval. There is definitely a clear alternative to the false choice between pipelines and dangerous oil trains.

Oil industry perspective: Oil trains’ No. 1 safety threat is derailments

Repost from The Grand Forks Herald
[Editor:  Author Mark Green is employed by the American Petroleum Institute, which represents America’s oil and natural gas industry.  Read on for an interesting – and highly biased – insider perspective on crude by rail.  A letter defending the railroad industry, written by an AAR spokesperson appeared in the Herald on April 9.  – RS]

Oil trains’ No. 1 safety threat: Derailments

By Mark Green, Apr 5, 2015 at 4:45 a.m.

WASHINGTON — Amid the continuing public discussion over improving the safety of crude oil delivered by rail, it’s important that everyone — the energy industry, railroads, regulators, policymakers — stay focused on the facts and the science.

This is key to making meaningful improvements to freight rail transportation — which already delivers 99.998 percent of materials such as crude oil without incident. We say meaningful improvements because, as with everything we do, the oil and natural gas industry’s safety goal is zero incidents.

First, the science. A new Energy Department report found no data showing correlation between crude oil properties and the likelihood or severity of a fire caused by a train derailment. Also from the report:

“No single parameter defines the degree of flammability of a fuel; rather, multiple parameters are relevant. While a fuel with a lower flashpoint, wider range of flammability limits, lower auto-ignition temperature, lower minimum ignition energy and higher maximum burning velocity is generally considered more flammable, the energy generated from an accident has the potential to greatly exceed the flammability impact of these and any other crude oil property based criteria.”

That last point highlights the importance of preventing derailments in the first place — because, according to the report, the kinetic energy created by a derailment can play a bigger role in the size of a fire than the commodity the train is hauling.

The department’s findings on crude oil properties also are consistent with a Federal Railroad Administration report from last fall, which compared crude oil with denatured alcohol, another hazardous liquid transported by rail. The report cautioned against zeroing in on a single measurement in the quest for safety improvement:

“The data suggests that denatured alcohol may pose a greater risk of explosion than crude oil,” it declared.

“As such, using vapor pressure as a metric to identify potential hazards may not prove effective when considering real-world accident conditions involving tank cars loaded with flammable liquids.”

The facts on volatility are important because some believe that a single safety measure — a tank car design — will address rail transport safety. As then-PHMSA Administrator Cynthia Quarterman said last year, “Getting a new tank car is not a silver bullet; first we need to prevent derailments.”

The oil and natural gas industry has been leading the way for a comprehensive, holistic approach that includes three main thrusts: prevention, mitigation and response. On prevention, in addition to Quarterman, others agree — including the Brotherhood of Maintenance of Way Employees and the Railway Supply Institute, whose members build and own the majority of U.S. tank cars.

“The focus on accident prevention must forever remain the priority,” wrote Thomas Simpson, president of the Railway Supply Institute, in a Wall Street Journal letter to the editor:

“Forensic data from rail accidents shows that the forces involved are such that in many events, even the most aggressive of proposed new tank-car designs wouldn’t have totally eliminated the risk of a commodity release. Reductions in derailment frequency and severity are required to ensure that the billions of dollars to be spent on upgraded tank cars aren’t wasted. Shippers and rail-equipment suppliers don’t control the infrastructure or operating procedures used in transportation.

“An exclusive focus on tank-car design would represent a missed opportunity for real, fundamental safety improvements.

API President and CEO Jack Gerard underscored the need for a broad rail safety approach during a conference call with reporters that discussed a new first responders education course, developed jointly by the oil and natural gas and railroad industries:

“This is not a goal that can be reached through any single action or step,” he said. “Eliminating the last elements of risk requires a holistic and science-based approach to better prevent, mitigate and respond to derailments of trains carrying crude oil.”

First-responder training, which will be taught for the first time this weekend at a firefighters’ conference in Nebraska by instructors from BNSF and at the annual conference for short line railroads in Florida, is an example of industry advancing safety and preparedness, Gerard said. Industry has been and will remain engaged:

“I think our industry is very much engaged in this process,” he said.

“We’re leaders in improving in safety. We’re committed to safety, with zero incidents (as the goal).”

Santa Maria Refinery’s controversial oil train project is topic of public forum Thurs. 4/2/15

Repost from KCBX FM Central Coast Public Radio

Santa Maria Refinery’s controversial oil train project is topic of public forum

By KCBX Newsroom, Tue March 31, 2015 5:16 pm
A train transporting oil through San Jose, one of the many municipalities that has expressed concern over the Phillips 66 rail project.
A train transporting oil through San Jose, one of the many municipalities that has expressed concern over the Phillips 66 rail project. Credit Flickr member Drew Jacksich

A controversial plan to ship oil by train to the Phillips 66 Santa Maria Refinery will be the topic of a public discussion Thursday night in Grover Beach.

Key players from both sides of the issue are scheduled to attend. Representatives from Phillips 66, as well as the Oil Refinery Watch Group [Mesa Refinery Watch Group] are expected to present their arguments for and against the rail project.

The forum is being organized by Karen Bright with the South County Democratic Club of San Luis Obispo County. Bright says this issue is important to many people in the area.

“We had put it out to our members—various things and items, subject matter that they’d like to have presentations on throughout the year—and this was the one that rose to the top,” said Bright. “I think because it’s so current and there are so many differences of opinion, so we just wanted to get the facts from both sides.”

A growing number of cities, counties, and other governmental bodies located along the Union Pacific rail line have expressed concern over the project. They’ve sent official letters to the San Luis Obispo County Planning Commission.

Phillips 66 says a quarter million barrels of crude oil would arrive at the facility each week, should the rail connector be approved.

The company says that crude would be transported on modern rail cars that exceed current regulatory safety standards.

MEETING DETAILS:

  • Wednesday, April 1, 2015
  • The Grover Beach Trouville Community Center, 1230 Trouville Avenue, Grover Beach, CA
  • Meeting starts at 7:00 p.m.
  • Contact: South County Democratic Club of San Luis Obispo County